On The Bench Archives — AudioTechnology https://www.audiotechnology.com/category/tutorials/on-the-bench Everything for the audio engineer, producer & recording musician. Thu, 31 Mar 2022 03:57:28 +0000 en-AU hourly 1 https://wordpress.org/?v=6.3.2 https://www.audiotechnology.com/wp-content/uploads/2023/12/cropped-AT_Favicon_2024-1-32x32.jpg On The Bench Archives — AudioTechnology https://www.audiotechnology.com/category/tutorials/on-the-bench 32 32 On The Bench: 10 Stupid Things You Shouldn’t Do! https://www.audiotechnology.com/tutorials/on-the-bench/on-the-bench-10-stupid-things-you-shouldnt-do https://www.audiotechnology.com/tutorials/on-the-bench/on-the-bench-10-stupid-things-you-shouldnt-do#respond Tue, 15 Nov 2011 00:00:13 +0000 https://www.audiotechnology.com/?p=61130 [...]

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Text: Rob Squire

In my music room I have a framed photo of Albert Einstein that captures him talking into a pristine RCA 77DX ribbon microphone. I like to think he had musicians and recording engineers in mind when he said “Two things are infinite: the universe and human stupidity; and I’m not sure about the universe.” I also like to think he made this famous quote speaking into that nice ribbon mic on the very occasion that this photo was taken. This issue I thought I’d compile a list of the 10 stupidest things we should avoid falling foul of in the studio or on stage. Feel free to nod in knowing appreciation as we stumble, trip and stagger through the list.

1: FUSES ARE NOTHING BUT TROUBLE

There is no single component that consumes more time on my ‘free advice’ hotline than questions about fuses. I hear all too often the frustration that gives rise to the industry standard approach to a blown fuse: ‘wrap foil around it and jam it back in’. Sure we’ve probably all done this – it’s 10:50pm on a Saturday night, the band’s on stage at 11 and the Marshall head has just popped a fuse. What else are you supposed to do?

Well, regardless of the old adage, ‘the show must go on’, and despite what it seems, fuses aren’t just there to drive us all to despair. They actually serve to protect both the equipment and the people using it. This fact was made all too clear to me only last week in spectacular fashion when my workshop bench power supply caught fire. I bought it secondhand about 10 years ago and it’s always done its job well, so I’ve never had reason to look inside or question its construction. This week it was sitting there powering up some nice Electrodyne modules when I looked up to see smoke billowing from the unit’s slotted lid, quickly followed by a small lick of flame. Once the pressing need to pull the mains power out of the unit and get it outside had passed, I had the chance to pull it apart and look inside to see what had happened. Lo and behold, this thing had been built without incorporating any mains fuse. This is not only illegal, it’s downright stupid. In this instance the transformer had failed, and since there was no fuse to blow, it just kept sucking mains current, heating everything up to the point where it finally caught fire. This story highlights one of the fundamental and practical roles of a fuse: it prevents things failing with catastrophic results.

Of course, the thing about fuses that leads to frustration is that sometimes they blow for seemingly no apparent reason, or at least no reason that coincides with an apparent fault within the equipment. Also, just like anything else, a fuse can simply be faulty in and of itself. Not all fuses are created equal and sometimes that hair-thin wire inside just snaps off. This leads to the proposition that replacing a blown or broken fuse is an entirely reasonable step to take. Now back to our gig: it’s 10:55pm and you need a fuse pronto. Of course you have a couple of spares in the gig bag, don’t you? I mean, you have spare strings and probably even a spare guitar lead so naturally you’ll carry a couple of spare fuses of the correct type for your amp, right? Forget the Alfoil – you only use Alfoil for cooking!

2: I CAN’T HEAR IT!

Whether or not it’s at a live gig or a studio session, sometimes audio just disappears in the headphones. Even though you’re sure playback is happening, for some reason the audio has mysteriously gone missing. We’ve all experienced it. You’ve probably knocked a switch somewhere or a plug’s fallen out and so you’re hunting down the source of the trouble. The heat is on of course – isn’t it always? – and so you’re furiously flicking switches, cranking dials and wiggling connectors, and then presto! It was just that source select button that you must have knocked earlier. Unfortunately, this innocuous discovery sometimes coincides with pumping 140 decibels into those headphones you, or the patient vocalist you’re working with, is wearing. At other times the rejuvenated signal is headed straight for those expensive main monitors like a tweeter smoking tsunami. That’s right, you did try turning up the monitor volume to 100% seven steps back while hunting down the missing audio, before you discovered and flicked the pesky source selector switch. When you’re tracing lost signals like this, take off the headphones and power down – or at least turn down – the monitors.

The industry standard approach to a blown fuse: ‘wrap foil around it and jam it back in’ is no approach at all. It’s only a shortcut to equipment damage or personal injury. Avoid this technique like the plague.

3: HO HUM

We’ve all heard of (ie, read or talked about) earth loops and plenty of us have actually experienced them. Like so many problems in life, there are usually a couple of solutions available that eliminate earth loops. One of these is exceedingly dangerous and downright idiotic: cutting off the earth pin on the offending power lead. For those afraid of commitment, yet predisposed to electrocution, you might just choose instead to fold the earth pin over. Either way, you risk killing yourself or others. Mains power earths exist for a reason that has nothing to do with audio quality and everything to do with safety. Every earth loop problem can be solved in a way that is safe and leaves the mains earth pin intact. Feel free to fiddle about with the wires inside XLRs and TRS plugs; just don’t fiddle with mains plugs.

4: LEAD ON

Electric guitarists take note (everyone else can jump this section): if you have an amp that consists of a separate head and cabinet, then you’ll be using a speaker lead to connect them, right? A speaker lead is not a guitar lead… you do realise this I hope? Sure, they both have tip and sleeve connectors, and sure, a guitar lead will work to some degree between the amp head and speaker cabinet but it isn’t a lead that’s capable of transferring the voltages and currents involved. If you do this and you’re lucky you’ll just waste a tad of power in the cable. Less lucky and you’ll burn the cable out. But if you’re really unlucky you’ll blow up the amp. There’s a cable for every job – use the right one.

Plugging power cables into audio cables is a death sentence for any piece of audio equipment. Figure-eight cables coincidentally fit into XLR sockets, which happened in this case when someone was fumbling about on a darkened stage trying to plug a DJ console in. Don’t make this mistake or it will be curtains for the audio device.
Never do this! Earth loop problems can always be solved in a way that’s safe and leaves the mains earth pin intact. Apart from it being illegal, removing an earth pin to resolve an audio hum could kill you.

5: THE GREY IMPORT

I know, I’ve harped on about this before but it’s such a common occurrence that I need to slap you all again. The simple fact is that in the USA mains power is 115Vac. In Australia it is 230Vac. That’s double the Volts folks and if your grey import is set for 115Vac when it lands fresh from the USA and you plug it into Australia’s mains supply, the experience will be overwhelming… for your new shiny toy and your pocket as well. If fortune is still on your side, you’ll blow a fuse. However, chances are you’ll do a lot more damage than that, damage that’s not covered by any sort of warranty. Oh, and please also note: simply using an Australian power lead or changing the rating of the fuse does not magically convert the unit’s operating voltage. Stop and think before plugging in anything you’ve imported from the USA, unless it’s a Twinkie.

6: WRONG AGAIN

Speaking of wrong voltages: increasingly, manufacturers are turning to the plug-pack or wall-wart for power. Plug-packs are not a universal black box of power. Different machines need different voltages, AC or DC supply and consume different amounts of current. There are devices on the market that will be destroyed if you plug in the wrong plug-pack, or a pack that sports a reversed plug orientation. Now, while I’ll admit this issue clearly suggests some rank stupidity on part of the designers of these products as well – yes, we can all share the stupid hat – nevertheless, beware the plug-pack. Read the label next to the socket to ensure that all the specifications of the plug pack, including the polarity of the connector, match the unit before you plug it in. As a repairer, when someone is arranging a visit to the workshop of any plug-pack powered unit I always insist that the one currently being used with the unit is sent along as well. Not only does this save me having to rummage around in my carton of assorted plug-packs for the correct type, it also allows me to rule out any faults caused by the wrong one being used.

7: DUST BUSTER

The manufacture of condenser microphones has transformed from an esoteric European black art into a mass factory production, with the resulting benefit of them becoming available at low cost. However, nothing has changed as to their capsule’s sensitivity to contamination by dust. The high voltages, gigaohm impedances and microscopic dimensions involved in condenser capsules means that a tiny amount of dust, particles or general crud can stop them working, or at least working noiselessly and consistently. If you have a condenser mic and you like to leave it on a stand ready for action 24 hours a day, at least find a nice plastic bag to slip over it when you’re not using it. If your mic came with one of those slip-on foam pop filters then give serious thought to throwing it away and getting a real pop filter. Not because it might sound better but because most foam filters degrade quite quickly and begin to rain tiny foam particles down through the grille and onto the capsule. This is aggravated even further when you slide the pop filter on and off regularly – the grille screen typically acts like a cheese grater, scraping off the foam particles through the grille and onto the capsule.

8: FALLING OVER

Just yesterday a client returned a guitar amp head to me that he had picked up only two days earlier. “It was sounding great,” he said. “I was really going for it… jumping around, and then the next minute the amp slid off the top of the quad box and smashed on the floor. Now it doesn’t sound so good.” If something can fall over, slip off the table, snap, be tripped over or generally broken it will happen wherever musicians are involved. Call me a bigot but it just seems to be fact that musicians will realise the potential danger in any situation. Gaffa tape is the universal panacea.

9: POWER ON

Okay, I admit this one seems unbelievable, but I’ve seen the evidence and got the photos here to prove it. Fate has allowed the humble figure-eight mains power lead to mate seamlessly with the male XLR plug leading to catastrophic results. If the authorities catch wind of this it could mean the demise of the male XLR as, by the book, nothing should physically mate with any sort of mains power connector unless it’s designed to accept mains voltages. Just because a plug and socket seem like a match made in heaven doesn’t mean you should bring them together. If you have figure-eight mains leads don’t be tempted to plug them into male XLRs, it’s unnatural.

10: OLD SCHOOL

If the lesson wasn’t driven home firmly enough by Meatloaf’s opening performance at the recent AFL Grand Final, let me make one thing abundantly clear: old is not necessarily good. Purchasing equipment based on a sentimentality that’s usually reserved for old folks is not a smart idea. There’s plenty of vintage audio equipment that was not particularly good in its day and won’t be in the future. Not all new equipment is great either of course, but that’s precisely the point. Everything that’s new eventually grows old, so will all the $50 compressors built this year eventually become vintage classics 50 years from now? No, they won’t.

11: ROCK ’N’ ROLL

Sure, the title of this article may have convinced some AT readers that this ’ere list would only go to 10, but it wouldn’t be rock ’n’ roll if a list of ‘10 dumb things’ didn’t crank up to 11, so let me just close with something that, if nothing else, is a reminder to myself: don’t make assumptions. We work in a complex world that combines technology with technique, machinery with magic, all of it creating lots of potential for things to go wrong. And it’s when things go wrong that we often make our biggest mistake – we make assumptions. Whether troubleshooting a faulty piece of equipment or mixing a masterpiece, assumptions can divert us from seeing or hearing the truth, wasting time, effort and sanity. Rule number one: assume nothing. 

Thanks to the members of AARG (Australasian Audio Repairers Guild) for their insights.

Rob Squire runs Pro Harmonic

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On The Bench: Where’s The Spares https://www.audiotechnology.com/tutorials/on-the-bench-wheres-the-spares https://www.audiotechnology.com/tutorials/on-the-bench-wheres-the-spares#respond Fri, 02 Sep 2011 00:00:52 +0000 https://www.audiotechnology.com/?p=61069 [...]

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Text: Rob Squire

Through good fortune, timing and the weight of experience I get to see a wide range of audio widgets passing across my tech bench: older gear in need of simple repair, other gear requiring much greater attention – a re-birthing of sorts – and relatively new gear that’s often still under warranty. This last couple of months has been a particularly busy time, so this issue I thought I’d share with you some stories hot off the soldering iron.

DISTRESS SIGNALS

I received a flurry of emails in June from the owner of an ELI Distressor that had gone haywire, and also from the designer and owner of Empirical Labs, Dave Derr, asking if I could sort it out. I’ve been under the bonnet of a couple of these units over the years, and despite ELI’s practice of removing all identifying marks from components and not releasing any technical documents, I was happy to take on the job. Normally under these circumstances a job like this can be a nightmare. If you’re lucky and have your mojo working, the repair can be successful, however, it’s hard going into it feeling confident with these twin obstacles of no schematics and anonymous parts blocking the path. This is the sort of situation that causes most technicians to groan in despair and wonder what the world has come to. When you’ve been around long enough to remember when Tascam provided a full service manual at the back of each and every one of its operator manuals you know things have changed. Indeed, there was a time when no self-respecting, self-reliant studio or radio station would consider the purchase of any equipment unless a full service manual was supplied. Moreover, product sales were almost always contingent on technical support, manuals and locally stocked spare parts.

The upside with ELI products – in the absence of any comprehensive service manuals – is the rapid, clear and enthusiastic technical support that comes straight into my inbox direct from the designer; something that’s almost as rare as locally stocked spare parts in today’s world.

CLIENT SATISFACTION

With the lid off the Distressor – which was incidentally insisting on applying 30dB of compression regardless of the operator’s intent, and regardless of whether there was even a signal present to begin with – I was able to shoot Dave a couple of questions about expected voltages and chip numbers. The next morning there was an email response answering every one of my questions in detail, and not long after I’d turned the soldering iron on, the unit was repaired. I shot off a reply to Dave saying all was well, to which he requested that I run the unit for the whole day as a final confirmation of the repair, and to ensure that nothing else cropped up. He also requested an invoice for the repair, including shipping the unit back across the country to its owner. Now, here’s the sting… this unit was secondhand and a number of years out of warranty, yet the manufacturer is asking to pick up the tab for its repair! My correspondence with Dave about this job concluded with immediate payment of my invoice and a sincerely expressed thankyou to me for looking after his client. Wow, a manufacturer who considers the purchaser of a secondhand product several years old their client! Is Dave crazy or does he know something that no-one else seems to?

Something I’d like to make clear here is that this is not the first time I’ve had such a pleasurable experience dealing with ELI, so it’s no aberration. What makes this incident so remarkable is that it stands in stark contrast to the broad experience that service technicians face day in and day out obtaining clear and efficient support from manufacturers and distributors.

THE RESPONSE CURVE

The flipside of this story are two recent cases where enquiries about the price and availability of replacement parts disappeared down an apathetic plughole. One enquiry kicked off with a couple of polite emails to the local distributor to prompt a reply about a single part. These were eventually responded to with a request for the serial number of the unit. A couple of emails and a phone call later… nothing. Another month and a half of silence went by before I was finally contacted by the frustrated owner to see if I could make any further progress with it. Rather than beat my head against the same wall, I picked up the phone and called the support line for the USA-based manufacturer, who was happy to sell me the part I needed over the phone just by quoting my credit card. This experience was repeated again with a different product and distributor, where, despite emails and phone calls, the distributor never even responded to say that they either had or didn’t have the unique part I required to repair the unit, or that they would even sell it to me if they did. In this case I tracked down the previous distributor of the product line who happened to have the spare part I needed languishing on the shelf, and were pleased to offload it. All this detective work and arm-twisting is tiresome and ultimately adds to repair costs. Indeed, in both these cases I spent more time obtaining a part than it took to diagnose the original fault and install the new replacement… when I could finally get one!

SUPPORT – THE DEAL MAKER

There has been a lot of grizzling of late about the increase in folks purchasing products overseas, exasperated by the high Australian Dollar and the weakness of the US economy; all of it ultimately leading to ‘the downfall of local distributors and retailers’ they say. As a technician, let alone a customer, there’s no doubt about it; I need the local guys, but by the same token it seems to make sense to me that one thing they clearly have to offer that lifts them above the world wide pond of online stores, is local technical support. I also reckon that many distributors, with the help of the manufacturers they represent, could really lift their game in this department. Hell, if they really pushed the envelope it could be a deal-making promotional tool.

Then, of course, there’s the gear that’s old; so old that the original manufacturer doesn’t even exist anymore, or if it does, there’s no-one at the company who’s ever seen the product. There may not even be a faded copy of the original service manual on the company’s shelves, let alone spare parts. This scenario might seem strange, but it happens all the time. A case in point recently involved SSL in England where, after banging my head against the armrest in frustration at the litany of faults in a particular SSL 5000 console, I picked up the phone and called the home of SSL and asked if I could please talk to their most experienced console engineer. I felt a shudder down the phone line when I mentioned the words “5000 series” to the man at the other end of the line, and my own shudder upon hearing his carefully worded response: “we don’t have any documentation and we don’t have any spare parts.” When I persisted in asking a few technical questions about its operation I was met with a second, more unnerving insight: “it sounds to me like you know more about that model than anyone now working here.” This wasn’t the support I was hoping for, but still, the model is now 25 years old and taking this situation in my stride was what I’m paid to do.

I felt a shudder down the phone line when I mentioned the words ‘5000 series’ to the man at the other end of the line, and my own shudder upon hearing his carefully worded response: ‘we don’t have any documentation and we don’t have any spare parts’

CAPPING THE COSTS

I’ve had a number of old large consoles passed my way lately and I’m beginning to notice an interesting relationship between their secondhand purchase price and the expectations of the new owners about the costs involved in getting them installed and working properly – namely, that there isn’t one. It has never been cheap to install and maintain a large format mixing console and it certainly doesn’t get cheaper as they get older and more worn out. The harsh reality of this situation is borne out by the numbers of consoles being ratted out for parts, with input channel strips landing here on an almost daily basis to be racked up into standalone units. The cost of refurbishing a pair of channel strips, modifying them to work outside the console, putting them into a case with a power supply and connectors isn’t cheap but its digestible, and bang-for-buck can be a good proposition. Conversely, the cost of getting a neglected 30-year console up and running, installed and wired into the system can easily cost more than its secondhand price. Yet rarely do I see anyone budget for these costs or even research the condition of the console and its ability to be repaired, let alone the cost to do it. I talked specifically about capacitors in the last issue of AT and these are likely candidates for failure in a console, and just the replacement costs in this job alone are often comparable to the value of the console. And let’s not mention switches and potentiometers that inevitably become scratchy and intermittent – not the sort of thing you need sitting across your mix. These are often unique to the manufacturer and sometimes difficult (or impossible) to source.

Despite not running a studio and it being quite a few years since anyone paid me to pull a mix, I still get excited by audio equipment – old and new – so I understand how the heat of the moment can cloud sensible enquiry when the acquisition of a new widget arises. However, standing back and putting the smart hat on, it’s always worth running a few questions up the flagpole. For a new product, what do I stand to gain or lose by not buying it locally, and is part of this gain likely to be worthwhile after-sales support? Put the sales guy on the spot, or better still, pick up the phone and call the local distributor and ask about availability of spare parts, and where their authorised repairers are located. Get at least some sense of how well this new product will be supported. If you decide to send your dollars overseas be really clear from the outset that, by the book, for warranty support you’ll need to return the item overseas at your cost, and down the track when the warranty expires, there’s no guarantee the local distributors will provide replacement parts even though you’re paying them for the repair. Oh, and please, if you’re purchasing equipment from the USA, switch the unit over to 230VAC mains before you plug it into the wall and blow your shiny new purchase out the door. If you aren’t totally confident that your unit is set to 230VAC mains power, spend a few dollars and take it to a tech to check this out for you. There are mountains of dead USA purchases piling up in workshops around Australia resulting from goods set to 115VAC landing here and being plugged in willy-nilly by impetuous owners.

If your new purchase is old school, whether it’s a 52-channel console or a 1960s condenser microphone, if it costs anything more than weekend flash money, get a technical report on the unit. This will at least give you a feel for the real cost of bringing the device up to speed so that it does its job and benefits your setup, rather than misbehaves to the point of distraction.

PS: ON THE BENCH, LIVE!

I’ll be dragging a good slab of my workshop up to AT World at Integrate this year. The soldering iron will be on and I’ll be up to my elbows inside something interesting. Drop by and say hello while you’re there and feel free to quiz me on the state of your audio equipment. On Wednesday 31st at 12.30pm there will also be the ‘Tech Forum’ where I will join a bunch of techs much smarter than to chat about electrons, music and how to get the two playing happily together. Until then…

Rob Squire runs Pro Harmonic

Next in the series:
Previously:

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On The Bench: Capacitors https://www.audiotechnology.com/tutorials/on-the-bench-capacitors https://www.audiotechnology.com/tutorials/on-the-bench-capacitors#respond Wed, 20 Jul 2011 02:00:44 +0000 https://www.audiotechnology.com/?p=61000 [...]

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Text: Rob Squire

Here on the workbench there’s one electronic component above all others that I deal with on a daily basis. Whether I’m refurbishing an old ’50s tube limiter, repairing console channel strips or hunting down an intermittent crackle in a microphone, capacitors are typically the star of the show, infamous for causing a broad range of faults in all sorts of audio equipment. Indeed, there’s probably no other component used that’s subject to more discussion, debate or diatribe than the capacitor, so this issue, let’s grab a handful and get our heads around what they are, and why they’re so demanding of attention.

CAP IN HAND

A capacitor – more commonly referred to as a ‘cap’ around the traps – is a device that stores electrical charge, consisting of a pair of conductors separated by an insulator. The ratio of this stored charge to the voltage between the conductors is a measure of the capacitance of the device. A set of hi-hats is another type of capacitor, albeit a very poor low-value capacitor providing very little capacity to store charge, where each cymbal is a conductor and the air between them an insulator. What’s required in a real capacitor is for the conductors to have a large sheet-like surface area, be very, very close to each other, helped along by an insulating material sandwiched between them. The insulating material, also called the ‘dielectric’ can consist of a number of materials: air, paper, various plastics, mica, ceramics and metal oxides, each of which has a quite distinct set of properties. The dielectric constant, or ‘K value’, of each material fundamentally affects the amount of capacitance available for a given spacing and surface area of the conducting sheets. The chosen material also determines the temperature stability of the device, its behaviour around water and heat, and ultimately the general name given to the capacitor type. Thus we refer to ceramic capacitors, mica capacitors, and polystyrene capacitors, and so on. Maximising the amount of capacitance in small caps usually involves either stacking alternating layers of conductor and insulating dielectric materials on one another in a multi-storey sandwich configuration or rolling up alternating sheets of conductor and dielectric, jam-and-sponge-roll fashion.

Caps exhibit rising impedance with decreasing frequency, in effect reducing current flow as the frequencies descend until ultimately at 0Hz – better known as DC – they have infinitely high impedance resulting in all DC current flow being blocked. In audio applications this fundamental property leads to caps being used for three fundamental circuit functions: blocking DC voltage from one circuit element’s output from the input of the next (a cap in this situation is called a coupling cap and is in-line with the signal path); power supply decoupling and storage, where the capacitor is placed across the power rails around circuit elements to ensure noise-free and stable operation; and frequency selective circuits such as filters and equalisers, where caps are exploited for their frequency-dependent characteristics.

Circuit for a high-pass filter.
Roll out the barrel!: This is what happens to an electrolytic capacitor when it’s installed with reverse polarity, neatly revealing the rolled-up construction.

THE ALUMINIUM ELECTROLYTIC

The most common capacitor type is the aluminium electrolytic capacitor. These caps are constructed from two conducting aluminium foils, one of which has an insulating oxide layer, with the foils separated by a spacer soaked in conductive liquid electrolyte. This is rolled up, placed in a cylindrical casing and fitted with two connection pins, or legs. This formula is cheap to manufacture and yields a cap with large amount of capacitance for its physical size. It’s polarised, meaning that any DC voltages applied across it must be orientated in accordance with the positive or negative markings on the body of the capacitor. The only other capacitor commonly available that cares about this DC orientation is the tantalum capacitor – other plastic and ceramic types aren’t concerned about their orientation with regard to DC voltages. Aluminium electrolytic and tantalum capacitors that have a reverse DC voltage applied to them will be destroyed by the experience (see pic, left), and if there’s enough power on hand at the time, often quite explosively.

The liquid electrolyte in this capacitor, while contributing to its cheap construction cost, ultimately leads to this type of capacitor’s downfall. Heat and time cause loss of the electrolyte: the cap ‘dries out’ – a familiar term to many – becoming less and less of a capacitor as time goes by. This leads to the daily grind of vintage audio repair and refurbishment: locating, testing and ultimately replacing dried out caps.

TO RECAP OR NOT RECAP

I’m often asked to speculate whether the caps in unsighted ‘Unit X’ need replacing. Sometimes I get the more direct request when a unit is sent in for service: “replace the caps while you’re at it can ya please Rob?”. I’ve poked a stick at hundreds of thousands of capacitors in my time, leading to some rules about capacitors and their replacement, but like all good rules, occasionally these get broken and at other times confounded by a new experience.

When an electrolytic ‘coupling cap’ in a signal path dries out two things happen to the audio passing through it: the overall level will be attenuated, and, in some instances, the low frequency response will be further depleted. These two symptoms of a degraded capacitor – loss of level and loss of low frequency response – are due to the cap developing a high resistance, and thus behaving more like a resistor, and the value of the capacitance decreasing. In any device that houses lots of caps in its signal path, such as a mixing console, this sort of degradation leads to strange variations in level and low frequency response from channel to channel, and output to output. From an operator’s point of view, a console in this state feels less precise and develops an aura of sonic uncertainty.

The thing that makes developing rules about replacing capacitors tricky is that different brands, and even different value caps within a single brand, degrade at vastly different rates. Even the physical position of a capacitor on a circuit board can affect its rate of degradation. Recently I was checking over caps on a very late model SSL 6000 console, and on one circuit card found three particular electrolytic caps of the same brand and value in each channel. In every case, across dozens of these channels, the same two capacitors tested fine while the third was badly degraded. The reason for this bizarre ‘consistent inconsistency’ only dawned on me after I positioned the channel strip vertically in its normal operating position. The degraded cap was located above half a dozen ICs that ran reasonably warm, whereas the two undegraded ones were located below these ICs. Simple convection (heat rising) had done its job on this one cap, the lower ones remaining just that much cooler and thus avoiding the most common killer of electrolytic caps – heat. This pattern was broadly spread across all the channel strips, where capacitors higher up on these large and deep circuit boards, had degraded more than those lower down.

ESR?

A capacitor also possesses a small amount of resistance, effectively appearing in series with its capacitance. Not surprisingly this is called ‘equivalent series resistance’, or ESR. In a non-electrolytic capacitor such as polyester this ESR is very small, usually less than 0.1Ω.  However, in aluminium electrolytics the ESR is much higher and is dependent on the capacitance, voltage rating and design of the capacitor. Some electrolytics are designed and sold specifically as low ESR types, and while they’re typically employed to decouple switch-mode power supplies, they also prove to be very good as coupling and decoupling caps in audio circuits.

The trademark feature of a capacitor that’s ‘drying out’ is an increase in its ESR. This elevated resistance in a coupling capacitor is what causes signal level loss.

In assessing capacitors to determine their current condition the ESR meter is the go-to tool. Simply measuring across a capacitor will quickly indicate its ESR leading to conclusions about if and how far the component has degraded. In most instances this test can be performed while the cap stays in its unpowered circuit, making for rapid testing.

While commercial ESR meters are available, for 90 bucks and a couple of hours assembly time, you can build your own with a kit available from Aztronics. I have two and they’re used daily!

TIME CAPS

Time yields hard won experience, they say. Standing back and surveying the myriad brands and values of capacitors used over the years reveals how some brands and values within brands have stood up to the stresses of heat and time better than others. A prime example of this is the blue axial capacitor, manufactured by Philips from the ’70s to ’90s. This was a capacitor used by the truckload by UK and European manufacturers of pro audio gear. Found inside the Neve 51 and V-Series console, which run very hot, these capacitors have proven to be a cap that degrades very badly, sometimes fatally in these environments. There wouldn’t be one of these consoles left working on the planet that hasn’t had all its capacitors replaced by now. Indeed, those that made the mistake of replacing the capacitors with the same brand the first time around have now had to replace them all over again. Ouch!

For capacitors housed in these hot environments there are now, mercifully, electrolytic capacitors that have a higher temperature rating, meaning that their expected lifetime at a given temperature is increased. These 105º caps, as they’re called, are not much more expensive that the more common 85º caps, and generally speaking there are very few good reasons not to use them. I will always use 105º caps wherever possible in any device that runs at a temperature much above ambient.

Of course I can already hear yelling from the back row… “What about the sound? Some capacitors sound better than others and I’ve been recommended these special audio capacitors that are made on the forge of Zeus!” Well yes… and no, and maybe.

Like many of these audiophile perspectives, there’s a touch of science and a mountain of mysticism involved here. Different types of capacitors used in different types of circuits can have an appreciable influence. Here a designer schooled in the science will be able to choose the right capacitor for the right job.

Certainly capacitors such as polystyrene and polypropylene have very advantageous properties in circuits such as filters and equalisers or in high power circuits such as passive speaker crossovers. But since these types of caps don’t degrade with heat like aluminium electrolytics they aren’t the usual candidates for replacement. Also, their comparatively large physical size for the same given capacitance makes them physically unsuitable to fit into circuit boards where electrolytics were previously installed. Thus the argument often revolves around the best electrolytic brand type for the job. Enter the snake oil salesmen.

My rule is simple: if there’s heat around use a 105º-specified capacitor of an established brand you can afford. If choices need to be made, a low ESR [see the box item for an explanation of this term] capacitor is generally more versatile, meaning it is suitable as either a coupling cap or decoupling cap and may mean you only have to get one type instead of two. When replacing the thousands of capacitors in a large console the fewer types you have to deal with the better.

DSITORTION SPECS

Back in 2002 Cyril Bateman published a series of articles in Electronics and Wireless World magazine that was an exhaustive scientific study on distortion behaviour in capacitors. The series kicked off with the design and construction of a distortion analyser to conduct the tests, as nothing was readily available at the time that could probe the minuscule levels of distortion found inside capacitors. Ultimately he developed a system that could measure distortion down to 0.00003% and proceeded to conduct over 2000 distortion tests on various types, values and brands of capacitor. The broad conclusion of his work was that polypropylene capacitors were the best performers, and you’ll now see these type of capacitors used in high-end loudspeaker crossovers and where smaller value high voltage caps are required. For example, Avalon Designs uses these types of capacitors in the signal path wherever DC blocking is required.

For the more common aluminium electrolytic capacitor, distortion performance wasn’t as good but nothing measured much worse than 0.005%. This puts distortion factors well down into the noise floor of most equipment and is comparable with distortion factors of other circuit components. The one electrolytic capacitor that stood out as having generally better performance was the bipolar electrolytic capacitor. This capacitor is essentially two capacitors placed back-to-back inside one case. It doesn’t care about the DC polarisation like other electrolytics. When musing over replacement capacitors this type can be worth pursuing; the drawbacks being that they’re physically larger, more expensive and harder to source. Some manufacturers also see the value of the bipolar electrolytic. For example, the SSL 6000 console mentioned earlier uses several of them, whereas earlier versions of the console used the more standard polarised electrolytic.

TANTALISING TANTALUMS

Tantalums are also a commonly found capacitor in audio equipment. They became all the rage in the 1970s due largely to their physically small size for a given capacity and excellent very high frequency performance. Despite also being a polarised electrolytic capacitor they are most often manufactured with a solid electrolyte and thus don’t suffer from ‘drying out’ like aluminium electolytics, which extends their service life considerably. However, tantalums are very sensitive to the application of reverse polarity DC and current surges and when they die they don’t go gracefully, usually failing as a dead short. Worse, since they’re often used as decoupling capacitors placed across power rails this dead short invariably leads to other parts failing down the line, the chain reaction in some cases being quite catastrophic. History has shown that it’s rarely a good idea to use tantalums as a decoupling capacitor, especially with aluminium electrolytics now available exhibiting equivalent high frequency characteristics. The other quite common failure mode of tantalums is to become ‘crackly’, and frustratingly, often intermittently so. I had a U47FET in the workshop recently that would spit out a brief crackle once or twice every hour giving me uselessly narrow windows of opportunity to locate the faulty part. In the end simply replacing every tantalum capacitor in the microphone was the only expedient solution. Many condenser microphones use tantalums, taking advantage of their small size, and these parts are probably the most common source of faulty mics – whether that manifests as a ‘dead’ mic or an intermittent crackle.

Tantalums are certainly one capacitor that raises debate about the contribution of capacitors to audio quality or euphonics. Various studies – including Cyril Bateman’s – demonstrate that tantalum capacitors do have significant distortion qualities, and given their tendency to fail either to a short circuit or an annoying crackle, it’s always tempting to replace them. However, one place where you’ll find these capacitors used extensively is in Neve products from the ’70s and there is little doubt that replacing all the tantalums in a Neve 1073 does alter its sonic qualities. Given this, capacitor replacement – especially changing the capacitor type – should never be undertaken without reference to the role the capacitor plays in the circuit. As a rule I tend to replace tantalums used as decoupling capacitors with low ESR aluminium electolytics to avoid the grief of a dead short tantalum down the track, but always replace tantalums in coupling circuits with fresh tantalums.

For those of you heating up your soldering irons for a DIY project or to refurbish that big second-hand console you recently bought for a song, certainly give thought to the types and brands of capacitors used. Good brands of high temperature, low ESR aluminium electrolytics will be suitable in 90% of situations. Before you fork out the dosh, understand the role the capacitor plays in the circuit first and replace like with like, unless you understand the ramifications of any changes you make.

Rob Squire runs Pro Harmonic

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On The Bench: Pads https://www.audiotechnology.com/tutorials/on-the-bench-pads https://www.audiotechnology.com/tutorials/on-the-bench-pads#respond Wed, 18 May 2011 14:00:00 +0000 https://www.audiotechnology.com/?p=25945 [...]

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Text: Rob Squire

When AT’s editor Andy Stewart began leaning on me for another article recently I suspected the magazine must have been in need of some padding out [He’s kidding of course – Ed.]. Casting my mind around potential topics I came across the perfect solution – I’d write about pads! Not the sort of pads I need to strap to my swollen knees these days when I’m called on to crawl underneath consoles, but rather the sort that typically lurk behind switches on microphones and preamps.

The pad is one of the most obvious of audio control functions: flick the switch and the signal level drops by the prescribed amount; flick it again and the signal is restored. Here we’ll explore why we need them, how to design them and importantly how you can build your own.

CUSTOM PADS

Last month I had a client contact me who was in need of some custom pads for teaming with his microphone selection and API preamps. His quandary was understandable. While recording drums at the minimum gain settings he’d found the API preamps still often yielded levels that were too hot for both the preamps themselves and his downstream recording medium. The signals were either clipping outright or hovering too close to 0dBFS for his engineering comfort. The preamps did offer a 20dB pad switch, and sure enough, engaging these dropped the signals right down to levels that were safely remote from those threatening clips. Indeed, the gain on the preamps could now be increased from their minimum setting. Perfect solution? Not quite!

He’d also been paying sufficient attention to notice that while the built-in pads sorted out the level issues they also did something to the sonics that wasn’t to his liking. As we all tend to do these days he immediately hopped online and perused the big name forums for an explanation to his experience. As is also often the case, by the time he called over to the workshop he was armed with pages of confusing and inaccurate e-drivel about pads, preamps and sonics.

SO WHAT GIVES?

Let’s break an API-style preamp down into two essential parts, noting also that this exploration applies to all input transformer-based preamps.

In a preamp of this style, the first thing the signal hits is the transformer. This part gives some voltage gain into the second part – the amplifier stage comprised of electronic components. While the transformer can’t provide any control over the signal level passing through it, the amplifier electronics following the transformer is intrinsically linked to the front panel gain control, which most certainly does vary the level passing through it. Regardless of the position of the front panel gain control – indeed regardless of anything to do with the amplifier stage – the transformer can be overloaded with a sufficiently hot signal directly from the microphone, which by the way, isn’t always a bad thing! A transformer passing a very hot signal can sometimes yield a euphonically desirable distortion, a topic explored in detail way back in Issue 55. A problem arises, however, when this hot signal then hits the amplifying electronics, which even at its minimum gain setting still overloads – and this overloaded signal doesn’t sound nice.

So, there’s a dilemma: when the pad in the preamp (which is placed before the transformer) attenuates the signal by 20dB, it solves the problem of overloading the electronics, but also drops the signal level through the transformer, thus significantly reducing its euphonic contribution to the overall sound. This was my client’s basic problem.

To solve the problem what we needed was a custom pad that dropped the signal by around only 5dB, rather than 20. Placing this in-line between the mic and the preamp would drop the level sufficiently to overcome the overloading of the electronics, while simultaneously keeping the signal hot enough through the transformer to maintain some of its desirable distortion.

There are innumerable preamps out there that produce a nasty overload when they’re hit with a very hot signal, even at their minimum gain setting. This is why most manufacturers – though strangely not all – provide a pad to soften the blow to the preamp stage. To manage these padless preamp varieties in particular, having some custom-built external pads in your back pocket can be a real lifesaver for an engineer.

NOT AN iPAD

In essence a pad is simply a string of selected value resistors that provide a desired attenuation. There are a bunch of different ways of connecting resistors, of course, with each design meeting differing objectives and generating different outcomes.

Back in the day when professional audio systems were based around 600Ω input and output impedances, pads were designed to achieve a particular attenuation while consistently maintaining this 600Ω impedance. The two typical pads that met this objective were called ‘T’ pads or ‘Pi’ pads, with both having balanced and unbalanced versions. Calculation of the actual resistors required in these sorts of pads was (and remains) complex, where solving the twin goals of impedance and attenuation sometimes yields physically impossible resistor values.

Fortunately, most audio equipment today doesn’t provide – nor require – matched 600Ω input and output impedances and so pads on modern audio systems can be of a simpler type called ‘L’ pads (for unbalanced signals) or ‘U’ pads (for balanced signals). While we still need to consider the impedance of the pad and the devices connected to it, we’re free of the strict 600Ω requirement.

MICROPHONE PADS

Microphones typically have an output impedance somewhere around 200Ω while most preamps have an impedance of around 2000Ω. Even though the exact values found in the variety of real-world products vary around these figures, they’re sufficient to get us into the ballpark to begin designing a microphone pad.

THE U-PAD

In the U-pad illustration above, the value of R1 is always the same value as R2, the rule being that larger values of R1 and R2 and/or smaller values of R3 increase the amount of attenuation the pad provides. While there’s an infinite combination of resistor values that can meet a given attenuation we still want to keep the input and output impedance of the pad in the sensible range, and this constrains our choices.

Here’s a table of attenuation and suggested resistor values:

Note that the exact amount of attenuation will vary with the input impedance of the microphone preamp used and that some old-school preamps with lower input impedances will cause a greater amount of attenuation to occur than the table indicates. Some of the new-school preamps with a variable input impedance – which seems to be becoming the current fad – will actually create an amount of attenuation that varies with the input impedance dialed up. This could be a cool side effect of the design… or a pain in arse, depending on your circumstances.

PUTTING IT TOGETHER

There are a few manufacturers of XLR barrels around but one that’s particularly neat is the Neutrik barrel system. This adaptor fully disassembles into separate parts that screw back together to provide a robust XLR-to-XLR connector with sufficient room inside the barrel to incorporate the pad components.

In the picture above, the resistors are mounted directly off the XLR solder lugs with R3 soldered between Pins 2 and 3 of the male XLR, while R1 and R2 fly off Pins 2 and 3, and connect to their respective pins on the female XLR at the other end. Don’t forget to run a wire from Pin 1 of the male XLR to Pin 1 of the female XLR to maintain the ground connection.

As the barrel parts screw together it’s also a good idea to gently twist up the wires in the reverse direction a few turns before screwing the sections together. This enables the wires to unwind and avoid being over stretched or broken at the solder joints as the connector is assembled. Placing heatshink over the joints where the wires join the resistors is also a good idea.

LINE ’EM UP

This is all well and good for microphones of course, but what about line level signals? I’ve built a number of fixed pads for studios that required one set of line outputs to be reined in to match other sources. Here the same U-pad as for microphones will work but the overall impedance of the pad has been increased to suit broader range line-level sources, where there’s greater variation in the load different devices can drive without distortion.

THE VARIABLE PAD

A fully variable pad can transform the fixed pad into a new tool of exploration, useful not only between microphones and preamps but also across line outputs. This is particularly the case with some tube equipment that overloads gracefully, but while pushing the unit with hot level yields the sound you’re seeking, the output level becomes too unwieldy to deal with. Here the pad can be placed in between the output of the device you’re plying with hot levels and the next device in the chain. While there’s some compromise with the impedances involved, the solution in the above circuit works fine in 99% of situations. Here a dual-gang 1kΩ log pot is wired as a variable balanced attenuator with R2 setting the maximum amount of attenuation. With R2 being a 150Ω resistor the attenuation ranges from 0 to 25dB.

BUT WAIT, THERE’S MORE

While we still have these XLR barrel adapters open in our hands there are other uses for them well worth considering. Do you recall my reminder to join Pins 1 together in the XLR adapter of the microphone pad? If not, you may have already gone ahead and made it and forgotten to make this connection. No stress, inadvertently you’ve just made another handy tool: a ground-lift connector – where Pins 2 and 3 connect straight through but Pin 1 is left disconnected. When hunting down a ground loop hum, having one of these in your back pocket can be pretty handy. A phase reverse adapter can likewise be helpful, where the wiring between Pins 2 and 3 is swapped over from the male to the female XLR. I carry both of these types of adapters in my troubleshooting tool kit along with a 40dB pad, which allows me to take a line level signal and inject it into a preamp at a typical microphone input level. A word of warning though: if you do decide to wire these alternatives up, make damn sure you mark them clearly ‘Earth lifted!’ and ‘Phase reversed!’.

SHAPING YOUR SOUND

My dictionary gives a number of meanings for the word ‘pad’, but one I particularly like is: “a material used to protect something or give it shape, to clean or polish articles” [kind of like an editor – Ed.]. Armed with a range of pads of differing attenuations you can certainly shape, clean and polish your audio.

Rob Squire runs Pro Harmonic

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On The Bench: What’s That Noise https://www.audiotechnology.com/tutorials/on-the-bench-whats-that-noise https://www.audiotechnology.com/tutorials/on-the-bench-whats-that-noise#respond Wed, 27 Apr 2011 23:00:00 +0000 https://www.audiotechnology.com/?p=27814 [...]

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Text: Rob Squire

As I sit on a flight, returning to The Bench after a week’s solder-free holiday, this issue’s topic – discussing noise in all its annoying guises – weighs heavily upon my ears. Only when we can travel in silent aircraft that circulate lots of fresh air, and can provide scattered beanbags on the floor for seats, will enjoyable long-distance travel finally be said to have arrived. In the meantime we have to put up with the shortcomings of commercial air travel to reach our destination, just as noise is an inescapable yet undesirable part of our audio systems. This issue, let’s examine the different types of noise, their origins and characteristics, and – where we can – ways to minimise the impact of noise on audio quality. For the purposes of this article I’ll be casting a wide net around noise, and defining it as ‘any undesired or unintended artefact of an audio system’.

HISS-Y FIT

The most common noise – and indeed the sound we generally associate with the term ‘noise’ – is hiss, sometimes called white noise. White noise has a constant spectral density, meaning that the level of noise at any one frequency is the same as at any other. This noise is caused by the random motion of electrons in a conductor and is technically referred to as thermal or Johnson noise. The voltage level of this noise is directly related to the resistance and temperature of the conductor. It can only be reduced by lowering the temperature – as is done in the detectors and electronics of large telescopes, which are often cooled to within spitting distance of 0ºK or –273ºC – temperatures not easily achieved in the studio! I know studios can be ‘cool’ at times, but not that cool!

Taking the typical minimum possible noise from a microphone (see the Noise Calculations box item for details) and applying 60dB of gain to bring it up to a useable line level, will yield a noise floor of –73dBu, still very low. What it shows, however, is that even in a ‘perfect’ system there will always be some degree of noise. Real-world electronics, including resistors, contribute other noise sources besides thermal noise. For example, as soon as current flows through any electronic part, a particular type of noise is created called ‘shot noise’; the level of this noise being proportional to the current flowing. This is the dominant noise mechanism in transistors (anything built using transistors including integrated circuit opamps). Shot noise is also a white noise. Both of these noise mechanisms are fundamental as gravity, and anyone who designs electronic equipment is obliged to optimise their design by minimising circuit resistances to reduce thermal noise, and circuit currents to reduce shot noise.

As is often the case in any of life’s trade-offs, compromise is usually required to achieve the functional objective of the electronic device while at the same time minimising its inherent noise floor. One area where designers do have greater choice, however, is in the actual selection of the parts they use. Manufacturing irregularities or material impurities involved in the construction of solid-state devices – or indeed tubes – introduce a noise mechanism called ‘I/f’, or flicker noise that, unlike white noise, has a spectral output that increases as the frequency decreases. This is sometimes referred to as ‘pink noise’, which has an equal-energy-per-octave spectrum. Pink noise is typically what’s used for tuning PA systems as its equal energy per-octave matches the octave-based centring of graphic equaliser controls.

Audio components specified for low-noise performance minimise internal resistances for lower thermal noise, and typically use high-grade materials and superior manufacturing processes for low flicker noise. Good audio design thus balances the contribution of all the various noise sources to achieve not only the lowest noise possible but also the final spectral content that results from summing these noise sources together.

Certainly one of the most common complaints that customers report to me when shipping me something for repair is that the device in question is ‘noisy’. Unfortunately, the term ‘noise’ – at least from an audio tech’s point of view – is somewhat frustratingly bandied about as a one-size-fits-all description for all sorts of unwanted sounds. My first response to anyone using this term is typically: “what sort of noise?” The reason being that the type of noise a device is producing can tell a service technician a lot about the likely source of the fault. Becoming familiar with specific types of noise – rather than merely describing something as being ‘noisy’ – will allow you to get off to a good start with the service technician should you have a faulty unit that requires their help. Being able to describe the fault to them as a ‘a hum’ or ‘a buzz’, ‘hisses’ or ‘crackles’ rather than just saying ‘it’s noisy’ will definitely get you well on the road to solving the problem.

HO-HUM

‘Hum’ is the bane of many a studio setup and, in the case of a new studio, is often the result of ground loops – as discussed back in Issue 64 where we looked at studio wiring. However, sometimes hum is a problem that has nothing to do with external wiring or ‘grounding’.

Anywhere that current flows, magnetic fields are created. If that current is alternating, as is the case with mains power, then a 50Hz (in Australia) or 60Hz (in the USA) field is generated. This field can induce a corresponding voltage in any electronic component that falls within that field. Mains power transformers generate quite strong fields, and generally the larger the transformer the greater the current flow and therefore field strength. Unfortunately, some parts used in audio devices pick up this field more efficiently than others. An extreme example that demonstrates this effect is the single-coil guitar pickup: take your Fender Strat and lay it down on the head of a Marshall stack. With a bit of gain dialled up on the amp the hum coming out of the speakers should be more than obvious.

Guitar pickups, inductors and audio transformers – which all contain coils of wire – are excellent ‘receivers’ of magnetic fields. Since mains power is a sine wave, the resulting hum from the Marshall will sound like a pure 50Hz note, just below G1.

Most audio equipment contains a mains transformer and considerable design effort is often required to ensure radiated hum doesn’t find its way into a device’s audio circuits. This is especially the case if the device uses audio transformers, inductors, physically large capacitors, or where high gain is employed, as in a mic preamp. Of course, the situation can – and does – arise where the mains transformer of one unit radiates into the sensitive components of an adjacent unit in the rack. There are a few ways to resolve this situation, the most obvious of them simply being to physically rearrange the position of the equipment – up and down and at different angles. Frustratingly, this is often the least practical method for studios since fixed 19-inch rack units make positioning things at odd angles all but impossible [See the Leave it There! box item about John Nowland of Broken Arrow Ranch, who positions his equipment to minimise noise first and foremost].

Returning to the demonstration with the guitar and amp head for a moment, the other thing that quickly becomes apparent is how much the hum level can drop by simply moving the guitar relatively small distances. Magnetic field strength decreases with the square of the distance so doubling the distance between the generator (mains transformer) and receiver (guitar pickup) will drop the hum level fourfold. Another not uncommon way hum is induced in a system is when devices with large mains transformers – i.e. power supplies or power amplifiers – are placed underneath a console. Most consoles have unbalanced summing buses that are not only unshielded, they span the width of the console and have high gain applied to them in the mix amplifiers – a perfect recipe for picking up radiated hum from equipment placed directly under the console.

NOISE CALCULATIONS

Mathematically, the noise voltage expressed in decibels for a given bandwidth, is:

Here, ‘kb’ represents ‘Boltzmann’s Constant’, ‘T’ is absolute temperature (in degrees Kelvin), ‘R’ is resistance and ‘B’ is the bandwidth under consideration. For most audio purposes a bandwidth from 20Hz to 20,000Hz is specified. Plugging in some real-world values, the noise level that comes out of a microphone with a 200Ω output resistance at room temperature is  –133dBu. This is pretty darn quiet, but keep in mind this is noise inescapably produced by a perfect resistance in the output circuit of the microphone. If the microphone is a dynamic then this will essentially be the only source of noise; if it’s a condenser there will be other noise sources from the active electronics in the mic, whether tube or solid-state. We can also see that low-impedance or low-resistance devices and circuits result in lower noise. The state of the art in microphone preamp design can yield a design that only adds a couple of dB of additional noise to the inescapable noise generated simply by the resistance in the output of the microphone.

ALL THE BUZZ

Buzz – as characterised by a low-frequency sound with many higher-order harmonics that make it far more perceptible – is generally the result of a failure in the power supply section of a device. Analogue or linear power supplies create a sawtooth-shaped waveform, which is regulated to produce a clean DC voltage for suppling power to the audio electronics. If this regulator fails the raw sawtooth waveform quickly makes its way into the audio circuits and finally the output of the device. This is a far more objectionable noise than hum or hiss, and typically the offending unit is soon pulled out of any audio system. In some cases where the designer hasn’t allowed for the widely varying Australian mains power voltage, a device can often ‘drop out of regulation’ if the mains voltage gets low enough. This results in a buzz that can be frustratingly intermittent; coming and going as the mains voltage varies at the power pole.

Another noise source that’s often described as a ‘buzz’ is interference from light dimmers and other mains power control systems. The switching supplies used in some fluorescent lights, computer power supplies and dimmers can often feed significant levels of higher-frequency garbage onto the power cables. If these run in proximity to audio cables the noise can be easily picked up. To prevent this, it’s always a good idea to keep some spacing between audio and power cables and to definitely avoid running them alongside each other for long distances. Instead, try to ensure that audio and power cable cross each other at right angles.

LEAVE IT THERE!

Neil Young’s ‘transfer master’ and recording engineer, John Nowland, uses the ‘put equipment where it makes the least noise’ principle like virtually no other. At Broken Arrow Ranch, Neil Young’s private studio in California, John has achieved what he describes “the quietest two-track transfer facility in the world.” One of the main ways he has achieved this is to place equipment housed in the Redwood Digital ‘truck’ wherever it produces the least noise. So, rather than things being placed neatly in racks, some of the equipment at Redwood Digital is freestanding on the bench and at an odd angle, with the high-spec’d cables flown precariously between devices during actual transfers. It doesn’t look all that flash but the end-game – an extraordinarily low noise floor – is impressive. When Andy Stewart visited Broken Arrow a few years back, John apparently turned the system up full throttle, and even then barely the faintest noise could be detected, John quickly adding that, “If I hit play on the tape machine right now the volume would be so loud it would probably pin the speaker drivers to the wall behind you!”

Sometimes ‘neat and tidy’ doesn’t equate to ‘quiet’.

RUMBLE IN THE CAPSULE

Inside my workshop I have a small acoustic isolation box that I use to entomb mics while I’m trying to ascertain their noise floor. While this setup is more than effective at screening out the fan noise from the office PC and the birds in the gum tree outside the workshop window, the isolation isn’t sufficient to block low-frequency noise. It amazes me how readily most mics sitting inside this isolation box still manage to pick up rumble from traffic on the main road several blocks away. Having performed this test countless times, I can easily imagine the amount of very low-frequency noise that can build up in a multitrack recording done in most inner city studios. While the perception of this noise is weak because of the very low frequencies involved, cleaning up recordings with the careful use of high-pass filtering is a worthwhile process by removing this unwanted rumble. At the same time lowering the level of the flicker noise from mics and preamps, as we learnt earlier, increases in level as frequencies go lower.

MICROPHONIC TUBES

Tube-based equipment seems to be having some sort of sustained renaissance, and is increasingly finding its way into studios – of course other engineers never turned their backs on it to begin with. One characteristic of tubes is how much they can react when tapped, a bit like a spring reverb. But what’s not so obvious is the way they respond when exposed to loud acoustic sounds within their immediate surroundings. While electric guitar players are often experienced at knowing what happens when a tube becomes microphonic – when an amp starts singing and feeding back all on its own – a studio operator is often quite surprised to discover how much tubes can pick up acoustic sounds, amplifying and resonating with them in sympathy. It can be a life’s work finding a set of very low microphonic tubes – just ask Rick O’Neil – nevertheless if you start noticing a weird ringing or distortion, check that you haven’t just positioned your new tube preamp right under the main monitors. Loud sound and tubes only play together nicely when you’re pulling a screaming guitar solo!

As a teenager I’d spend hours sitting in front of the family’s old gramophone (yes it had tubes) playing Led Zeppelin records. My dad would walk in yelling: “what the hell is that noise?” I wish I’d known enough back then to say – as I lifted the needle off the record – “I think that’s shot noise in the first preamp tube!”

Rob Squire runs Pro Harmonic

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